Comminution
Crushing Equipment
Crushing reduces run-of-mine ore to a top size that screening, grinding or separation can accept. It is the first comminution stage and sets the throughput and work index for the entire plant.

Equipment in this category
The page helps a plant designer or procurement lead evaluate machine types for the duty. The choice depends on ore characteristics, target product size and circuit configuration.
Jaw and gyratory crushers accept the largest run-of-mine rock. Cone crushers deliver a controlled product for grinding. Impact and hammer crushers handle softer, less abrasive feed. Roll crushers and HPGRs use interparticle breakage for finer product. Each type occupies a different position in the flowsheet.
- Jaw Crusher
- XHC Jaw Crusher
- Spring Cone Crusher
- Hammer Crusher
- Gyratory Crushercat.
- Impact Crushercat.
- Roll Crushercat.
- High Pressure Grinding Roll (HPGR)cat.
Names marked cat. follow the equipment handbook rather than the product catalogue naming.
What decides the selection
Start with maximum feed size and ore hardness to narrow machine types. Lab-scale crushability and abrasion tests confirm breakage behaviour and liner consumption. Required throughput and closed-side setting then fix the model size. Pilot or process simulation resolves open-circuit versus closed-circuit performance. Only a written flowsheet confirmation from the manufacturer locks the duty point.
- Maximum run-of-mine feed size
- Ore hardness and abrasiveness
- Moisture and clay content
- Target closed-side setting
- Required throughput per hour
- Open-circuit or closed-circuit configuration
- Wear part life and maintenance access
Catalogue figures are standard-model data. Actual capacity shifts with ore properties and feed gradation. Final selection must rest on testwork, flowsheet calculation and a written confirmation from the manufacturer.
Technical parameters
139 models across 7 machine types, as published in the Xinhai equipment application manual.
These are standard-model catalogue figures. Actual capacity, power draw and wear life shift with ore properties, feed gradation and circuit conditions. Treat them as a shortlisting aid, not as a performance guarantee for your duty. Final selection rests on testwork, flowsheet calculation and a written confirmation from the manufacturer.
Jaw Crusher
| Type | Model | Feed Port Size (mm) | Discharge Port Size (mm) | Maximum Feed Size (mm) | Production Capacity (t/h) | Eccentric Wheel Rotation Speed (r/min) | Motor Power (kW) | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|---|
| Standard Type | PE100×150 | 100×150 | 5-20 | 80 | 0.5-2 | 300 | 2.2 | 525×535×605 | 230 |
| PE150×250 | 150×250 | 10-40 | 125 | 2-6 | 300 | 5.5 | 875×745×935 | 1100 | |
| PE250×400 | 250×400 | 20-60 | 210 | 8-16 | 300 | 15 | 1108×1090×1392 | 1850 | |
| PE400×600 | 400×600 | 40-100 | 350 | 14-36 | 275 | 30 | 1650×1748×1520 | 5800 | |
| PE500×750 | 500×750 | 50-120 | 400 | 30-80 | 250 | 45 | 1900×1876×1821 | 9000 | |
| PE600×900 | 600×900 | 75-200 | 480 | 56-192 | 250 | 75 | 2280×2245×2320 | 18700 | |
| PE750×1060 | 750×1060 | 80-235 | 630 | 108-256 | 250 | 90 | 2450×2472×2795 | 28000 | |
| PE900×1200 | 900×1200 | 95-265 | 750 | 186-398 | 200 | 110 | 3335×3182×3025 | 50000 | |
| PE1200×1500 | 1200×1500 | 150-300 | 1000 | 250-500 | 190 | 160 | 3800×3040×4150 | 82000 | |
| PE1500×2100 | 1500×2100 | 220-350 | 1200 | 300-600 | 180 | 280 | 5160×3960×4248 | 140000 | |
| Fine Crushing Type | PEX150×750 | 150×750 | 10-40 | 120 | 8-25 | 320 | 15 | 1210×1572×1045 | 5800 |
| PEX200×1000 | 200×1000 | 15-40 | 160 | 12-50 | 330 | 22 | 1860×1385×1200 | 5200 | |
| PEX250×750 | 250×750 | 20-60 | 210 | 10-45 | 320 | 30 | 1751×1400×1515 | 4900 | |
| PEX250×1000 | 250×1000 | 20-50 | 210 | 15-50 | 330 | 30 | 1550×1990×1370 | 6500 | |
| PEX250×1200 | 250×1200 | 20-60 | 210 | 20-60 | 320 | 45 | 1650×2170×1465 | 9000 | |
| PEX300×1300 | 300×1300 | 25-65 | 250 | 20-80 | 330 | 55 | 1980×2456×1740 | 11500 |
Gyratory Crusher
| Model | Bottom Diameter of Crushing Cone (inches) | Feed Port Size (inches) | Feed Port Size (mm) | Drive Shaft Speed (r/m) | Discharge Opening Width (mm) | Maximum Motor Power (kW) | Weight (t) | Weight of Moving Cone Assembly (t) |
|---|---|---|---|---|---|---|---|---|
| PXZ4265 | 65 | 42 | 1067 | 600 | 140-175 | 450 | 121 | 23 |
| PXZ5065 | 65 | 50 | 1270 | 600 | 150-175 | 450 | 154 | 30 |
| PXZ5475 | 75 | 54 | 1372 | 500 | 150-195 | 500 | 231 | 38 |
| PXZ6089 | 89 | 60 | 1524 | 500 | 165-220 | 710 | 362 | 67 |
| PXZ60110 | 110 | 60 | 1524 | 500 | 195-240 | 1000 | 560 | 116 |
| Discharge Opening Width (mm) | 140 | 150 | 165 | 175 | 195 | 210 | 220 | 240 | |
|---|---|---|---|---|---|---|---|---|---|
| Production Capacity (t/h) | PXZ4265 | 1508 | 1701 | 1981 | 2150 | ||||
| PXZ5065 | 1648 | 2152 | 2490 | ||||||
| PXZ5475 | 2510 | 2785 | 2970 | 3320 | |||||
| PXZ6089 | 3615 | 3881 | 4210 | 4826 | 5080 | ||||
| PXZ60110 | 5800 | 6210 | 6510 | 7000 |
| Model | Cavity Type | Feed Opening Size (mm) | Maximum Feed Size (mm) | Minimum Discharge Size (mm) | Maximum Discharge Size (mm) | Motor Power (kW) | Main Unit Dimensions (mm) | Main Unit Weight (kg) | ||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Stroke | Stroke | Stroke | Stroke | Stroke | Stroke | |||||||
| PYYZ100 | 16 | 22 | / | 16 | 22 | / | 75-90 | 2030×1840×2670 | 9500 | |||
| A | 320 | 250 | 35 | 35 | / | 100 | 95 | / | ||||
| B | 250 | 210 | 35 | 35 | / | 100 | 95 | / | ||||
| PYYZ200 | 18 | 25 | / | 18 | 25 | / | 160-200 | 2260×2090×2980 | 13400 | |||
| A | 340 | 280 | 35 | 35 | / | 105 | 100 | / | ||||
| B | 250 | 210 | 35 | 35 | / | 105 | 100 | / | ||||
| PYYZ300 | 25 | 32 | / | 25 | 32 | / | 220-250 | 2530×2350×3180 | 18200 | |||
| A | 380 | 320 | 35 | 35 | / | 100 | 95 | / | ||||
| B | 280 | 240 | 35 | 35 | / | 100 | 95 | / | ||||
| PYYZ500 | 18 | 25 | 32 | 18 | 25 | 32 | 280-315 | 3100×2780×3980 | 32700 | |||
| A | 500 | 420 | 50 | 55 | 60 | 105 | 100 | 95 | ||||
| B | 380 | 320 | 42 | 50 | 55 | 105 | 100 | 95 | ||||
| PYYZ800 | 32 | 40 | 50 | 32 | 40 | 50 | 500-630 | 3900×3535×5200 | 75000 | |||
| A | 560 | 470 | 65 | 70 | 75 | 105 | 100 | 95 | ||||
| PYY100 | 16 | 22 | / | 16 | 22 | / | 90 | 1950×1620×2140 | 5800 | |||
| A | 150 | 120 | 12 | 15 | / | 39 | 37 | / | ||||
| B | 130 | 105 | 10 | 11 | / | 33 | 31 | / | ||||
| C | 100 | 85 | 7 | 9 | / | 33 | 30 | / | ||||
| PYY200 | 25 | 32 | / | 25 | 32 | / | 200-220 | 2260×2090×2870 | 12700 | |||
| A | 225 | 180 | 22 | 26 | / | 45 | 40 | / | ||||
| B | 150 | 120 | 19 | 23 | / | 45 | 40 | / | ||||
| C | 80 | 60 | 12 | 14 | / | 40 | 35 | / | ||||
| PYY300 | 25 | 32 | / | 25 | 32 | / | 250-280 | 2530×2350×3190 | 16700 | |||
| A | 225 | 180 | 22 | 28 | / | 50 | 45 | / | ||||
| B | 150 | 125 | 19 | 23 | / | 45 | 40 | / | ||||
| C | 80 | 60 | 10 | 12 | / | 40 | 35 | / | ||||
| PYY500 | 34 | 42 | 50 | 34 | 42 | 50 | 315-355 | 3100×2780×3490 | 27000 | |||
| A | 280 | 220 | 24 | 26 | 30 | 45 | 35 | 30 | ||||
| B | 150 | 125 | 19 | 21 | 24 | 45 | 35 | 30 | ||||
| C | 100 | 80 | 12 | 12 | 14 | 35 | 30 | 25 | ||||
| PYY700 | 50 | 60 | 70 | 50 | 60 | 70 | 450-560 | 3650×3298×4122 | 50000 | |||
| A | 300 | 220 | 22 | 26 | 28 | 50 | 42 | 35 | ||||
| B | 180 | 125 | 17 | 20 | 25 | 50 | 42 | 35 | ||||
| C | 130 | 80 | 10 | 12 | 14 | 46 | 39 | 34 | ||||
| PYY800 | 58 | 70 | 80 | 58 | 70 | 80 | 630 | 3900×3535×4563 | 63000 | |||
| A | 320 | 220 | 22 | 26 | 30 | 50 | 42 | 36 | ||||
| B | 180 | 125 | 19 | 21 | 24 | 50 | 42 | 36 |
| Model | Stroke (mm) | 8 | 12 | 16 | 20 | 25 | 30 | 35 | 40 | 45 | 50 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| PYY100 | 16 | 35-40 | 45-55 | 55-65 | 65-75 | 75-85 | 90-100 | 105-115 | / | / | / |
| 22 | 45-50 | 55-65 | 65-75 | 75-90 | 85-105 | 100-125 | 115-135 | / | / | / | |
| PYY200 | 25 | 85-105 | 105-130 | 130-155 | 150-180 | 185-220 | 220-255 | 255-280 | 270-310 | 285-330 | / |
| 32 | / | 130-160 | 155-175 | 175-200 | 190-230 | 230-260 | 260-310 | 280-320 | 290-350 | / | |
| PYY300 | 25 | 115-140 | 135-165 | 165-190 | 172-210 | 200-235 | 235-270 | 270-310 | 290-340 | 320-360 | / |
| 32 | 130-160 | 155-200 | 210-250 | 225-255 | 245-295 | 280-330 | 320-365 | 340-385 | 365-405 | / | |
| PYY500 | 34 | / | 245-270 | 270-305 | 310-340 | 330-380 | 385-435 | 445-495 | 495-530 | 540-585 | 575-640 |
| 42 | / | 280-320 | 320-355 | 350-395 | 390-460 | 475-525 | 550-605 | 610-665 | 650-715 | / | |
| 50 | / | 330-365 | 370-410 | 410-455 | 465-535 | 540-595 | 590-655 | 650-715 | / | / | |
| PYY700 | 50 | / | 300-370 | 375-440 | 445-520 | 525-590 | 590-690 | 675-755 | 740-840 | 830-920 | 880-980 |
| 60 | / | 360-430 | 430-495 | 490-555 | 550-640 | 630-730 | 730-835 | 800-905 | 900-990 | 950-1040 | |
| 70 | 420-500 | 495-570 | 565-640 | 645-725 | 700-790 | 770-865 | 880-1000 | 980-1070 | / | ||
| PYY800 | 58 | 400-480 | 470-540 | 535-610 | 595-670 | 660-760 | 760-845 | 835-945 | 935-1020 | 1000-1100 | |
| 70 | 460-540 | 535-610 | 600-670 | 660-760 | 750-850 | 860-935 | 930-1050 | 1040-1130 | / | ||
| 80 | 520-600 | 590-670 | 650-750 | 745-855 | 850-950 | 940-1030 | 1030-1130 | 1120-1250 | / |
Hammer Crusher
| Model | Feed Size (mm) | Discharge Opening Gap (mm) | Production Capacity (t/h) | Motor Power (kW) |
|---|---|---|---|---|
| PC-φ375×300 | 100 | 3-15 | 1-5 | 5.5 |
| PC-φ600×400 | 100 | 10-35 | 7-15 | 18.5 |
| PC-φ600×600 | 200 | 10-35 | 10-20 | 37 |
| PC-φ600×800 | 200 | 10-35 | 15-26 | 45 |
| PC-φ800×800 | 300 | 10-50 | 25-50 | 45 |
| PC-φ800×1000 | 300 | 10-50 | 30-70 | 55 |
| PC-φ1000×1000 | 500 | 20-70 | 60-100 | 75 |
| PC-φ1000×1200 | 500 | 20-80 | 80-120 | 90 |
| PC-φ1000×1500 | 500 | 20-100 | 100-150 | 110 |
| PC-φ1000×1800 | 500 | 20-100 | 100-160 | 132 |
| PC-φ1250×1400 | 550 | 20-150 | 130-180 | 132 |
| PC-φ1250×1600 | 550 | 20-150 | 150-200 | 160 |
| PC-φ1250×1800 | 550 | 20-150 | 180-280 | 200-220 |
| PC-φ1400×1800 | 650 | 30-150 | 260-450 | 220-280 |
| PC-φ1600×2000 | 650 | 40-150 | 300-500 | 250-315 |
| PC-φ1800×2000 | 700 | 40-150 | 400-600 | 500-630 |
| PC-φ1800×2200 | 800 | 50-150 | 500-800 | 500-630 |
| PC-φ2000×2200 | 900 | 50-150 | 600-1000 | 500-630 |
| PC-φ2000×2500 | 1000 | 50-200 | 800-1200 | 630-800 |
| PC-φ2200×2800 | 1000 | 100-200 | 1000-1500 | 800-1000 |
Impact Crusher
| Model | Rotor Diameter (mm) | Rotor Width (mm) | Feed Size (mm) | Production Capacity (t/h) | Motor Power (kW) |
|---|---|---|---|---|---|
| PF-500×400 | 500 | 400 | 100 | 5-8 | 7.5 |
| PF-1000×700 | 1000 | 700 | 120 | 10-20 | 30 |
| PF-1000×1000 | 1000 | 1000 | 250 | 15-30 | 37 |
| PF-1200×1000 | 1200 | 1000 | 300 | 60-120 | 110 |
| PF-1200×1400 | 1200 | 1400 | 300 | 80-160 | 132 |
| PF-1400×1500 | 1400 | 1500 | 320 | 120-240 | 250 |
| PF-1400×2000 | 1400 | 2000 | 350 | 180-280 | 315 |
| PF-1600×2000 | 1600 | 2000 | 450 | 400-500 | 2x280 |
| PF-1600×2500 | 1600 | 2500 | 450 | 450-600 | 2x315 |
Roller Crusher
| Type | Model | Roller Diameter (mm) | Roller Length (mm) | Max Feed Size (mm) | Discharge Opening Adjustment Range (mm) | Production Capacity (t/h) | Motor Power (kW) | Weight (t) |
|---|---|---|---|---|---|---|---|---|
| Double Roll Crusher | 2PGS-300×300 | 300 | 300 | 17 | 0-15 | 1.5-5 | 2.2x2 | 2 |
| 2PGS-400×250 | 400 | 250 | 30 | 0-5 | 5-15 | 5.5x2 | 1.5 | |
| 2PGS-610×400 | 610 | 400 | 70 | 0-8 | 10-35 | 15x2 | 3.8 | |
| 2PGS-750×500 | 750 | 500 | 85 | 0-10 | 15-45 | 15x2 | 5.5 | |
| 2PGS-800×600 | 800 | 600 | 85 | 0-10 | 20-70 | 18.5x2 | 7.5 | |
| 2PGS-1000×800 | 1000 | 800 | 100 | 0-10 | 30-90 | 22x2 | 15 | |
| 2PGS-1250×1000 | 1250 | 1000 | 100 | 0-10 | 40-120 | 37x2 | 25 | |
| 2PGS-1500×1000 | 1500 | 1000 | 100 | 0-10 | 50-140 | 45x2 | 28 | |
| Double Tooth Roll Crusher | 2PGC-450×500 | 450 | 500 | 200 | 25-100 | 20-55 | 11x2 | 3.8 |
| 2PGC-600×750 | 600 | 750 | 300 | 50-125 | 50-75 | 18.5x2 | 7.4 | |
| 2PGC-600×900 | 600 | 900 | 300 | 50-125 | 60-90 | 22x2 | 9.6 | |
| 2PGC-900×900 | 900 | 900 | 500 | 75-150 | 160-110 | 30x2 | 13.7 |
High-Pressure Grinding Roller (HPGR)
| Model | Roller Diameter (mm) | Roller Length (mm) | Max Feed Size (mm) | Throughput (t/h) | Motor Power (kW) |
|---|---|---|---|---|---|
| GM52×25 | 520 | 250 | 20 | 40 | 2x45 |
| GM70×30 | 700 | 300 | 20 | 70 | 2x75 |
| GM80×40 | 800 | 400 | 20 | 80 | 2x110 |
| GM100× □ | 1000 | 300-500 | 25 | 90-160 | 2x(132-200) |
| GM120× □ | 1200 | 400-800 | 25 | 170-350 | 2x(200-400) |
| GM140× □ | 1400 | 600-900 | 30 | 320-600 | 2x(400-630) |
| GM150× □ | 1500 | 700-1000 | 30 | 550-830 | 2x(560-800) |
| GM160× □ | 1600 | 800-1400 | 30 | 700-1250 | 2x(710-1250) |
| GM170× □ | 1700 | 800-1400 | 30 | 750-1450 | 2x(800-1400) |
| GM200× □ | 2000 | 800-1600 | 40 | 900-2200 | 2x(1000-2240) |
| GM240× □ | 2400 | 1000-1600 | 40 | 1800-3000 | 2x(1800-2800) |
| GM260× □ | 2600 | 1200-1600 | 45 | 2800-3800 | 2x(2240-3150) |
| GM300× □ | 3000 | 1400-2000 | 50 | 4000-6000 | 2x(3150-5600) |
European Version Jaw Crusher
| Model | Power (Kw) | Rotation Speed (r/min) | Feed Opening Width (mm) | Feed Opening Depth (mm) | Max Feed Size (mm) | Discharge Opening Adjustment Range (mm) | Production Capacity (t/h) |
|---|---|---|---|---|---|---|---|
| C80 | 75 | 360 | 800 | 560 | 460 | 40-175 | 65-390 |
| C100 | 110 | 260 | 1000 | 760 | 630 | 70-200 | 165-520 |
| C125 | 160 | 230 | 1250 | 950 | 760 | 100-225 | 325-830 |
| C140 | 200 | 220 | 1400 | 1070 | 850 | 125-250 | 400-1000 |
| C160 | 250 | 220 | 1600 | 1200 | 960 | 150-300 | 495-1295 |
| C200 | 400 | 200 | 2000 | 1500 | 1300 | 175-300 | 950-1900 |
Model detail
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Send the duty, get a sized proposal
Tell us the ore, the throughput and the target product. Our process engineers come back with a flowsheet position, a model shortlist and the testwork we would need to confirm it.